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Waste Heat Recovery Boiler BY PP Boilers

Waste Heat Recovery Boiler

The Waste Heat Boiler produces steam at required pressure and temperature. The boiler proposed is of Water-Tube type with flue gases coming from the Sponge Iron Kiln flowing over the tubes while water and steam circulate within the tubes. The boiler consists of three flue gas passes. The Waste Heat Boiler consists of radiation section, Screen section and Super heater section in the first pass (duly divided into Primary super heater and Secondary Super-heater) at a temperature, a Convection section in the second pass and another convection section and an Economizer section in the third pass.
Key Features

Company Details

PP Boilers, a leading name in the boiler industry, providing customized industrial boiler solutions for over two decades. With 150+ installations across the globe, our expertise spans across sectors such as power generation, distilleries, sugar mills, cement plants, and rice mills.

Address: Head Office SCO-57, Sec 47-C, Chandigarh Work Place Dehradun road, Gagalheri – 247769, Saharanpur

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Technical Specification

Technical Specification

Industries : Sponge Iron Plant (150 TPD, 250 TPD, 350 TPD)
Capacity : 5 tph to 15 tph
Working Pressure. : 45 kg/cm2 to 65 kg/cm2
Temperature. : 440°C to 480°C

Description: The Waste Heat Boiler produces steam at required pressure and temperature. The boiler proposed is of Water-Tube type with flue gases coming from the Sponge Iron Kiln flowing over the tubes while water and steam circulate within the tubes. The boiler consists of three flue gas passes. The Waste Heat Boiler consists of radiation section, Screen section and Super heater section in the first pass (duly divided into Primary super heater and Secondary Super-heater) at a temperature, a Convection section in the second pass and another convection section and an Economizer section in the third pass.

Advantages

  • Energy Efficiency: Converts waste heat into usable steam.
  • Cost Savings: Reduces fuel dependency and operational expenses.
  • Emission Reduction: Lowers carbon footprint by recycling heat.
  • High-Pressure Steam: Generates steam up to 65 kg/cm² for power/process use.
  • Durable Construction: Built to withstand extreme temperatures and pressures.
  • Customizable: Tailored to specific industrial requirements.
  • Low Maintenance: Robust design ensures long-term reliability.
  • Compliance: Meets IBR and environmental regulations.
Applications
  •  Sponge Iron Plants (primary application).
  • Cement Industries (pre-heater exhaust heat recovery).
  • Steel Plants (blast furnace gas recovery).
  • Petrochemical Refineries.
  • Chemical Processing Units.
  • Glass Manufacturing.
  • Non-ferrous Metal Industries.
  • Power Generation (co-gen plants).

 

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