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Electroplating Rectifier

Rectifier
Product Description

Electroplating Rectifier

POWER Electroplating Rectifiers are specially engineered for high-current DC applications requiring precise, stable, and efficient power control. Built using advanced Rolling Contact Type Linear Regulator Technology, these rectifiers deliver superior performance, high reliability, low losses, and distortion-free output, making them ideal for electroplating and other industrial DC process applications.
Key Features

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Technical Specification

Unlike conventional thyristorised rectifiers, TM POWER rectifiers utilize a rolling carbon roller regulator system, providing smoother control, higher efficiency, longer service life, and significantly lower maintenance requirements.

Why Linear Type Regulator Control is Superior to Thyristorised Control

1. Preferred Technology for Electroplating Applications

Linear type regulator technology is widely preferred in Germany and Europe for electroplating applications due to its superior waveform quality, reliability, and process stability.

The rolling contact regulator ensures smooth DC output essential for high-quality plating finishes and uniform deposition.

2. Exclusive Rolling Carbon Roller Technology

Most rectifier manufacturers have shifted to thyristor-based systems because they do not possess the technology for rolling carbon roller regulators.

TM POWER continues to manufacture advanced rolling contact regulators that provide:

  • Smooth operation
  • Distortion-free waveform
  • Long operational life
  • Better process control

3. Lower Losses Compared to Conventional Regulators

Manufacturers of thyristor-controlled rectifiers often compare their systems with conventional sliding carbon regulators and claim lower losses.

However, TM POWER uses:

  • Vertical coil type rolling carbon regulators
  • Heavy copper section approximately three times larger than conventional designs

As a result:

  • Losses are reduced to nearly one-sixth
  • Efficiency improves substantially
  • Overall losses reduce to approximately 20% compared to conventional systems

Product Features

  • Rolling Contact Type Technology
  • Distortion-Free Output Waveform
  • High Power Factor
  • Heavy Duty Copper Construction
  • Low Maintenance Requirement
  • High Efficiency Operation
  • Continuous Duty Capability
  • Smooth Stepless Voltage Control
  • Long Carbon Roller Life
  • Robust Industrial Design
  • Low Harmonic Generation
  • Reliable DC Output

Rectifier with Detachable Radiators

The rectifier system may include:

  1. OTI (Oil Temperature Indicator)
  2. Oil Pocket
  3. Oil Level Indicator
  4. Detachable Radiators
  5. Oil Circulation Pump
  6. Bus Bars
  7. Silica Gel Breather
  8. Butterfly Valves
  9. Earthing Terminals
  10. Oil Drain Valve
  11. Uni-directional Wheels
  12. Window for Diodes
  13. Oil Level Indicator
  14. Lifting Lugs

Accessories shown in illustrations may not form part of standard supply.

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